Key Roles & Responsibilities:
Maintain a safe, healthy and risk-free working environment for ( Bottle ,Crate and Pallet Conveyors )
Provide equipment that is safe to operate, compliant to environmental requirements and can delivery products that meet the required quality requirements.
Support and coaching of Contractors to achieve 100% Uptime, Zero Safety incidents, Zero Quality incidents, VIC usages like water, energy , Luebe etc. in control
Must have a deep understanding VPO, The Safety , Maintenance , Quality, Management and Logistic pillars.
Must know how the VPO pillars are interconnected to support the journey to world class operations
Drive the implementation of Autonomous Operations (ATO ) through hands-on execution of each of the ATO steps .
Equipment to be restored to an "as new" condition, in which initial deterioration is eliminated or controlled during MEOP windows .
Provides a stable maintenance platform from which natural deterioration linked failures can be appropriately addressed with preventive , predictive and restoration maintenance activities.
Continuously check the maintenance Plan for 16 weeks ahead in advance to identify resources , spares and required time for the outages .
Manage the backlog within (4 to 7) weeks and improve MTTR YOY while increasing the MTBF YOY.
Set up Base line Budgets yearly for ZBB / VIC / UPP maintenance costs for Short ,Medium- and long-term plans and ensure spends are within the approve budgets .
Optimize budgets to meet the daily , weekly , monthly and yearly budget agree spend by ensuring root causes for failures has been identified and loop closures are implemented to preventive high cost
Continuously look for improvement in spares material by redesigning and reproducing it with an improved lifespan ensuring it meets the quality standards and at a lower price than OEM/OMM
Actively participate with coaching contractors and line team members in problem solving (5 Why reviews, Problem Terminator , Abnormality Reports and PDCA , ITF's) to provide deep technical knowledge to ensure correct root causes has been identified so that suitable preventive measures has been implemented to prevent repeat failures from reoccurrence.
Manage machine related projects for selected machine group to improve overall performance (reliability, quality and cost) as agreed with Pack Engineer or ZTE
Project completion on time, within budget and according to agreed GTS specifications , all gaps identified and close off including spares parts , manuals and training material is available for team.
Collaboration with ZTE's, Vendor's and Reverse Engineering Specialist to deliver KPI's
Use data driven techniques to identify gaps in machine performance develop, train and assess technical skills interventions to improve skills related performance gaps
Improved equipment performance as a result of improved technical skills of relevant personnel
Codification of technical knowledge through SOP's and SWI's to be created and role out to current / new employees checking for competencies.
Regular assessments to be carried on equipment identifying gaps and plan in place to be closed out in a suitable time frame .
Monthly use data driven techniques to sustain and drive systemic improvements in equipment reliability for selected machine group by developing, improving and optimizing preventive and predictive maintenance plans
Build Data base for critical spares to be created in the system and ensure that the maintenance package (Bill of materials) is regularly updated.
Stores walkabout to be done regularly identifying unused spares to be written off and ensuring all critical spares is in good condition and available incase of breakdowns .
Liaise with different suppliers and hold them responsible for quality of spares.
Draft up an SLA with contracting company for Labour to maintain , lubricate and clean conveyors in a safe manner following SAFE process .
Ensure all contractors is knowledgeable of the different VPO pillars allowing them to maintain the equipment .
Minimum Requirements:
National Diploma or N6 Mechanical
Millwright or Mechanical Trade Test
Bachelors Degree (Mechanical Engineering)
Additional business qualification advantageous
Belt qualification
2-3 Years in similar FMCG industry as controller / supervisor / senior technician
